TechVision+ Inspect is a next-generation platform utilizing intelligent vision in manufacturing products with zero defects. Our smart vision-inspection provides benefits increasingly valued by electronic and component manufacturing companies including:
- Barcode Reading and Component Identification
- Component Segmentation and Classification
- Defect Detection and Classification
- Component Assembly Verification
- Component Presence or Absence
- OCR for Component Information Capture
TechVision+ leverages 2D & 3D cameras that identify and eliminates defective products before they can harm your brand
Our Solutions
2D/3D Vision Inspection
- Inspection of the product at each stage of the manufacturing process for defects
- Component Detection, Defect Detection & Classification
Benefits:
- Ensure that each & every product, rather than a random sample of products, is inspected and avoid rejection and remanufacturing of entire batches
- Reduce shipment of defective products
Smart Package Inspection
- Use a machine vision-based inspection system to count the number of items that go in a package at the end of production.
- Use machine vision to probe whether the product has the right length, width, and color.
- Pictures of the product are clicked at each stage of the production line and these images are processed for ML analysis
Benefits:
- Reduce manual effort of counting items
- Eliminate shipment of defective packages
Reading Labels and Barcodes with Machine Vision
- Detect Label Text Areas using Deep Learning
- Extract Text using OCR techniques
- Verify Labelling Standards
- Match with Receipts or Orders to detect Wrong/Missing Items
Benefits
- Enhance productivity & quickly identify Orders & Shipments with missing or incorrect items
Product and Component Assembly Inspection
- Inspection of products & Items at the time of assembly for correct assembly
- Detection of missing and damaged parts
Benefits
- Eliminate defective products
- Improve productivity and customer satisfaction
Intelligent Vision for Better Outcomes
TechVision+ ensures that each & every component, rather than a random sample of components, is inspected and avoids rejection and remanufacturing of entire batches while also reducing the likelihood of defective products being shipped.
CASE STUDY
A highly regarded power and energy products manufacturing company approached us to leverage our TechVision+ Intelligent Vision Platform. The company was looking for a solution to integrate into their PCB Assembly Line inspection and QA process.
Key Requirements
- Need for automating the current QA Process for PCB Component Assembly
- Inspection of PCBs used for Battery Power Control and Train Collidence Avoidance Systems
- Involves both robotic machine automation as well as manual assembly stages
- Small component size and high density of components in PCB requires high manual efforts
Business Outcomes
- QA cycle time improvement of 60% – 80%
- Defect detection accuracy improvement by 20% – 25%
- Rework post-manufacturing eliminated completely